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Nanoimprint and integration for µLeds

The aim of the ANR PEGADIS project is to develop a new type of GaN-based µLeds with optimized performance by growing GaN on deformable GaN/AlN/Si/SiO2-based pillar arrays. The benefits are linked to a bottom-up approach for pixel definition and a reduction in the dislocation density of GaN. 

Overview of a 200mm-diameter nanostructured wafer

In addition to LTM, this project involves CEA LTI, CRHEA and CEMEF. LTM's role was to develop a complete integrative process on a 200 mm wafer, from the definition of nanopillars using nanoimprint to the etching of nanostructure arrays with virtually zero defectivity at wafer scale. 

Pillar arrays produced by nanoimprint and plasma etching in a GaN/AlN stack on a SOI substrate

It is also important to control the verticality of the pillars on all etched layers. Optimization of each process step has led to defect-free arrays, as shown in the figure above.

Submitted on March 24, 2025

Updated on March 24, 2025